Process Control

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Sunday, 31 August 2008

Unique Pressure Gauge - Kwik Pressure Gauge

Posted on 18:14 by Unknown
Kwik Pressure Gauge
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Posted in Gauge | No comments

Moss Landing Power Plant

Posted on 17:09 by Unknown
Moss Landing Power Plant



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Posted in Power Plant | No comments

ABB Advant Controller 31 Analog I/O Card Failure

Posted on 03:01 by Unknown
ABB Advant Controller 31 Analog I/O 07AC91 Card

ABB Advant Controller 31 Analog I/O Card failure and effect all the Generator System. Currently problem solved by replace the faulty module 07AC91 and unit returned back in good condition.


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Posted in PLC, Turbine | No comments

Saturday, 30 August 2008

Accu-Gage 11" Dial Tire Pressure Gauges

Posted on 21:15 by Unknown
Accu-Gage 11" Dial Tire Pressure Gauge
  • Flexible 11” hose between gauge and chuck for hard-to-reach tire valves
  • Dual range scales with psi and kPa or kg/cm are available
  • Polished brass bezel, stem and pressure release valve assembly
  • holds pressure reading until released
  • Push button valve bleeds air to desired pressure
  • 0-60 psi range
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Posted in Gauge | No comments

Thursday, 28 August 2008

Bike Tyre Pressure Gauge

Posted on 21:15 by Unknown
Bike Tyre Pressure Gauge

This unique pressure gauge used Digital Valve Cap - a cap with a digital readout of the current tire pressure. It’s powered by a small cell battery and activated when you press the cap.
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Turbine Drain Sump Pit - Upgrading Level Probe Switch to Ultrasonic Switch Type

Posted on 20:52 by Unknown
Project in Progress - Turbine Drain Sump Pit - Upgrading Level Probe Switch to Ultrasonic Switch Type

The previous level probe switch always giving fault signal and disturbs controlling of the water level in the system. The new type of Ultrasonic Model non-contact which expected to be more robust and reliable.

Specifications:

FDU91F-RN1A* PROSONIC S
FMU90-R11CA131AA1A* PROSONIC S

RSG30-A1A1AAA1* ECOGRAGH T

Now it is almost complete.



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Posted in Switch, Turbine | No comments

Wednesday, 27 August 2008

PPC4 Pressure controller/calibrator

Posted on 20:47 by Unknown
DH Instruments, a Fluke company announce the PPC4 Pressure controller/calibrator; a high performance instrument designed to provide versatility and ease of use in calibration labs and manufacturing environments. The PPC4 covers the absolute range of 1 kPa (0.15 psi) to 10 MPa (1500 psi) and gauge equivalent including very low differential pressures. PPC4’s emphasis is on high end performance, minimizing measurement uncertainty and maximizing the ranges covered by a single controller.

PPC4 Pressure controller/calibrator

Introducing:

  • Choice of new advanced local user interface with color display and point-and click navigation or economical basic interface
  • Front panel USB port with free “cockpit” software for instantaneous plug-and-play functionality with any PC
  • Real time measurement uncertainty calculation and display
  • New “F class” Q-RPT module for full scale performance at lower cost


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Posted in Test Equipment | No comments

WIKA Liquid Filled Pressure Gauge 0-160 PSI 213.53

Posted on 17:12 by Unknown
WIKA Pressure Gauge 0 to 160 PSI

The specifications are as below:

Pressure Gauge Range: 0-160 PSI/Bar dual scale
Size: 2" (50mm)
Connection: 1/4" NPT center back mount
Accuracy: +/- 2/1/2% of span
Wetted Parts: Copper Alloy
Case: 304 Stainless Steel
Window: Polycarbonate, Buna-N gasket
Case-to-Socket: Viton O-ring
Dial: White ABS plastic
Pointer: Black aluminum
Dial Layout: Numbers every 20 PSI, tick marks every 2 PSI
Media Temperature: 140º F maximum
Ambient Temperature: -4º F to 140º F
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Posted in Gauge | No comments

Tuesday, 26 August 2008

Ross Liquid Filled Pressure Gauge 0-7 kg/cm2 ~ 100psi

Posted on 23:47 by Unknown
Ross Liquid Filled Pressure Gauge 0-7 kg/cm2 ~ 100psi

Specifications:
Pressure Gauge
Manufacturer Ross
Range: 0-7 kg/cm2 ~ 100psi
Liquid Filled
Dial Gauge: 63mm
Direct Bottom Mounting

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Posted in Gauge | No comments

Fisher Control Valve Type 585C Servicing

Posted on 23:33 by Unknown
Fisher Control Valve Type 585C Servicing

Fisher Air Filter Regulator

Today, Fisher Control Valve vendor doing their valve servicing at our power plant.
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Posted in Valve and Fitting | No comments

Wika Pressure Gauge At Hydrogen Pressure Control Valve

Posted on 17:40 by Unknown
WIKA Pressure Gauge 0-60bars and 0-15bars
Used At The Hydrogen Pressure Control Valve

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Sunday, 24 August 2008

Kelco F25-B Series Corrosive Flow Switch

Posted on 17:34 by Unknown
Kelco F25-B Series Corrosive Flow Switch

This is a new flow switch that we found at market and currently installed at our electrolyser ECP Stream. Alternative to Flotech ECP Flow Switch which give a lot of problems recently.

Anyway, just for your information this kind of switch already used 3 months and the result is very good and no defect from operation at all so far. If this F25-B Series Corrosive Flow Switch can be long lasting live, I would consider this one to replace the old Flotech brand flow switch. At least maybe 1 year... mmmm... what do you think?

Kelco F25-B Series Corrosive Flow Switch at Pipe

Full Specifications are as follow:

F25 SERIES CORROSIVE
RESISTANT FLOW SWITCH
BRAND : KELCO, MODEL : F25-B
DRY RED SWITCH, 240V AC 200V DC 1A

Anyone has use this product before? Please shares here. Thanks...


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Posted in Electro Chlorination Plant, Switch | No comments

Friday, 22 August 2008

Hydrogen Sensor - RKI Instrument

Posted on 09:07 by Unknown
RKI Instrument Hydrogen Sensor

Features
  • Explosion proof housing and sensor design
  • H2 specific solid state sensor for 0 - 2000 ppm
  • H2 specific catalytic sensor for 0 - 100%LEL
  • Molecular sieve filter built in; highly specific to H2
  • Eliminates false alarms from IPA and other gases
  • 4-20 mA transmitter, 24VDC

Applications

  • Semiconductor
  • Power Plants
  • Fuel Cell Industry
  • R & D applications
  • Gas plants
This one only another options if the current Crowcon Hydrogen Monitoring System unreliable anymore.

More details you can visit RKI Instrument website.


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Posted in Analyser | No comments

Wednesday, 20 August 2008

WEKA Visual Level Indicator VLI

Posted on 01:49 by Unknown
WEKA Visual Level Indicator VLI

WEKA Visual Level Indicator VLI

WEKA Visual Level Indicator VLI operating principle is based on the use of a permanent bar magnet system which ensures the safe and reliable activation of visual indication elements (flags), swithes, and transmitters, even when used on thick-wall high pressure indicator pipe.

This is what we have in our power plant which currently need to be replaced because of the britles. Then we have to upgrade the better specification instead of the old specification.

More details you can visit this WEKA website.



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Posted in Gauge | No comments

Saturday, 16 August 2008

Crowcon Hydrogen Leakage Detector Monitoring System - Flamgard Exe

Posted on 19:57 by Unknown
Crowcon Hydrogen Sensor - 96HD

Crowcon Hydrogen Panel Rack

Crowcon Hydrogen Panel Display

Crowcon Hydrogen Panel (Back)

Hydrogen is highly explosive gas. All of the 7 Hydrogen detectors in our Electro Chlorination Plant (ECP) are using Crowcon Hydrogen monitoring system.

A situation lead to an extremely dangerous explosive condition if one of the ECP streams were to develop a leak and Hydrogen concentration in the building reached above the Lower Explosive Limit (LEL).

Recommended Action when the alarm appeared:

  1. Troubleshoot the reason why the detectors give an alarm. If the detectors are functioning correctly, there should not be any spurious alarms. There would not normally be Hydrogen present in sufficient quantities.
  2. Zero the detectors using compressed air and calibrate using a suitable Hydrogen calibration gas.
  3. Uninhibit the Hydrogen detection input channels and restore the system to normal operation.
Anyone that using this system facing some problems? Is this equipment Crowcon very reliable at your plant? Post and share here.


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Posted in Analyser, Electro Chlorination Plant | No comments

Endress+Hauser Electromagnetic Flowmeter Promag 53 Project Update

Posted on 02:37 by Unknown
Promag 53 Transmitter

Promag 53 Recorder and Transmitter

Promag 53 Transmitter Sensor Location

Promag 53 Sensor at the ECP Pipe

Promag 53 Recorder

Yesterday I post about the Endress+Hauser Electromagnetic Flowmeter Promag 53 Project. Now the project still in testing for around 2 weeks. If this success, we will try to install this new model to our Electro Chlorination Plant.

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Posted in Electro Chlorination Plant, Transducer, Transmitter | No comments

Thursday, 14 August 2008

Endress+Hauser Electromagnetic Flowmeter Promag 53

Posted on 17:48 by Unknown
Endress+Hauser Electromagnetic Flowmeter Promag 53

This is a new electromagnetic flowmeter delivered yesterday by Endress+Hauser personal and will be installed at the electrolyser chlorination plant pipe for flow measurement. The consequences of flow switch failure frequently and repeated recently at this electrolyser pipe which cause the Electro Chlorination Plant trip.

This situasion leads to several trial units of many brands to avoid this happen and happen again. Anyway, this one also a trial unit and if the result success will be considered.

Promag 53 Specifications

In this post, I just describe the general information of this product. Later on will include details. So make sure you will not miss my post.

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Posted in Electro Chlorination Plant, Transducer, Transmitter | No comments

Wednesday, 13 August 2008

PIKOM PC Fair August 2008

Posted on 18:46 by Unknown
14 - 16 August 2008
11:00 am - 9:00 pm
KB Mall, Kota Bharu, Kelantan
Jalan Hamzah, 15050 Kota Bharu

Pusat Dagangan Terengganu, Kuala Terengganu, Terengganu
Padang Hiliran, 21100 Kuala Terengganu

Star Parade, Alor Star, Kedah
Jalan Teluk Wanjah, 05200 Alor Star

15 - 17 August 2008
11:00 am - 9:00 pm
Berjaya Megamall, Kuantan, Pahang
Jalan Tun Ismail, Sri Dagangan, 25000 Kuantan
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Posted in Events | No comments

Vegapuls 62 Radar Level Trasmitter - Warranty Claim Done

Posted on 17:24 by Unknown
Vegapuls 62 Radar Level Trasmitter

3 months delivered after send to Vega for warranty claim. This time is different cause from the previous one. Ready to install by today.


Related articles:

- Bandscreen Vega Radar Type Trending
- New Type of Bandscreen Level Transmitter
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Posted in Transmitter | No comments

Monday, 11 August 2008

CCI Sulzer Valve and Drag Control Valve

Posted on 17:34 by Unknown

Description: PV6
CCI Part Number: 103.215.282.001
Valve Serial Number: Valve Control

Description: Seal Set PV6
CCI Part Number: 000.101.000.783
Valve Serial Number: Valve Control

Description: SSB10-24VDC
CCI Part Number: 103.203.368.210
Valve Serial Number: Safety Unit

Description: SSB10-24VDC
CCI Part Number: 103.203.368.210
Valve Serial Number: Safety Unit

Description: Seal Set SSB10-24VDC
CCI Part Number: 103.203.368.290
Valve Serial Number: Safety Unit

Feedback Unit Complete R-SG15-4K
CCI Part Number: 103.225.224.2
Valve Serial Number: Feedback Unit

For all items above from CCI Sulzer Valve and Drag Control Valve need to reorder.


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Posted in Valve and Fitting | No comments

Sunday, 10 August 2008

Conductivity Analyser at the Condenser Hotwell

Posted on 20:06 by Unknown
ABB Conductivity Analyser Transmitter

This photo showing the Transmitter of Conductivity Analyser at the Condenser Hotwell. Conductivity purpose at the Condenser Hotwell are as below:

• It is the cheapest and the most reliable type of analyzer which serve many function

• To detect seawater ingress. Water conductivity will increase if there is seawater ingress.

• To monitor condensate and feed water quality. Water conductivity will increase with the overdosing of ammonia or hydrazine.


Related post:
Conductivity Analyser High Alarm Operated at the Generator Panel


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Posted in Analyser | No comments

Bourdon Haenni 0-6 Bar Pressure Gauge

Posted on 00:47 by Unknown

Pressure Gauge
Manufacturer: Bourdon Haenni

Part Number: EN 837-1
Type: Lower Direct Mounting
Range: 0-6 Bar

Dial gauge: 100mm

Connection: 1/4" NPT

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Posted in Gauge | No comments

Friday, 8 August 2008

Sample Convertion of Pressure

Posted on 04:03 by Unknown

Sample Convertion of Pressure

Example reading: 1 Pa = 1 N/m2 = 10−5 bar = 10.197×10−6 at = 9.8692×10−6 atm, etc.

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Posted in General | No comments

Thursday, 7 August 2008

Temperature Gauge Definition

Posted on 17:15 by Unknown
What is temperature gauge? Temperature gauge is a device that indicate or measure temperature to be monitored. Have you seen it before. Here I enclosed for you the temperature gauge photo.

Sample of Temperature Gauge


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Posted in General | No comments

Wednesday, 6 August 2008

Turbine Jurnal Bearing Thermocouple

Posted on 23:33 by Unknown
Turbine Thermocouple (Sensor)

Turbine Thermocouple (Socket)

Turbine Thermocouple (Overall)


1) Thermocouple for turbine journal bearing:

Model: T22
Type: T Duplex
Length: 1000mm
Accessories: Male and female connector, mounting spring and pin connector
Quantity: 10 pieces

2) Thermocouple for turbine thrust bearing:

Model: T22
Type: T Duplex
Length: 400mm
Accessories: Male and female connector, mounting spring and pin connector
Quantity: 10 pieces
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Posted in Turbine | No comments

Pressure Gauge Definition

Posted on 00:11 by Unknown
What is pressure gauge? Pressure gauge is an instrument to measure pressure. Have you seen it before? Below is the photo of pressure gauge for those who never see it.

Photo: Pressure Gauge

The photo above just showing one of the applications of pressure gauge in industry which widely used in most industries such as power generation, factory, safety, food industry, oil and gas, and many more.


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Posted in General | No comments
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      • Unique Pressure Gauge - Kwik Pressure Gauge
      • Moss Landing Power Plant
      • ABB Advant Controller 31 Analog I/O Card Failure
      • Accu-Gage 11" Dial Tire Pressure Gauges
      • Bike Tyre Pressure Gauge
      • Turbine Drain Sump Pit - Upgrading Level Probe Swi...
      • PPC4 Pressure controller/calibrator
      • WIKA Liquid Filled Pressure Gauge 0-160 PSI 213.53
      • Ross Liquid Filled Pressure Gauge 0-7 kg/cm2 ~ 100psi
      • Fisher Control Valve Type 585C Servicing
      • Wika Pressure Gauge At Hydrogen Pressure Control V...
      • Kelco F25-B Series Corrosive Flow Switch
      • Hydrogen Sensor - RKI Instrument
      • WEKA Visual Level Indicator VLI
      • Crowcon Hydrogen Leakage Detector Monitoring Syste...
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      • Endress+Hauser Electromagnetic Flowmeter Promag 53
      • PIKOM PC Fair August 2008
      • Vegapuls 62 Radar Level Trasmitter - Warranty Clai...
      • CCI Sulzer Valve and Drag Control Valve
      • Conductivity Analyser at the Condenser Hotwell
      • Bourdon Haenni 0-6 Bar Pressure Gauge
      • Sample Convertion of Pressure
      • Temperature Gauge Definition
      • Turbine Jurnal Bearing Thermocouple
      • Pressure Gauge Definition
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